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          | Author  | 
          Topic:   Suspension Spring Tuning 
         |  
        
          Juliet Page unregistered  | 
            posted 
            01-15-2000 11:14 AM                 
             
            Suspension Info from Puhn's "How 
            to Make your Car Handle" in Digest form. Got the same book Ddecart? 
             
            The key is to match the front and rear frequencies accounting for 
            the travel time between wheels (tuning for a particular speed), with 
            the front lower than the rear in order to minimize pitching motion. 
            The Natural Frequency of the suspension should fall in the range of 
            1 to 2 cycles / sec. Lower limit is for soft sedans and upper limit 
            for racing cars. I'm not sure what's recommended for a C3.
             To calculate the Natural frequency of the existing front and rear 
            wheels: Disconnect the shock. Measure the ride height. Jack the 
            car up until the load is completely off the springs. Measure the 
            ride height. The difference between these two values is the static 
            deflection (in inches).
             Natural Frequency = 3.133 / (sqrt(static deflection)) (Eqn 1)
             Wheel rate is defined as the amount of force required at the 
            wheel to move the suspension one inch vertically. Sprung weight is 
            the weight sitting on the springs.
             Natural Frequency = 3.133 * Sqrt(Wheel Rate / Sprung weight per 
            wheel) (Eqn 2)
             If you calculate the Natl Freq using Eqn 1 and can approximate 
            the weight / wheel then you can back out the wheel rate from the Eqn 
            2.
             To go between Wheel Rate and spring stiffness you need to account 
            for the mechanical advantage (or leverage). Consider an A arm with 
            the wheel at the end and the spring exactly in the middle. If the 
            wheel moves 2 inches, the spring only moves 1 inch. Also the FORCE 
            on the spring changes due to the change in height, but also that 
            force is transmitted to the wheel via the mechanical advantage, 
            another reduction in 2, for a total of squaring the mechanical 
            advantage.
             Wheel Rate = (Spring Stiffness) / [(Mech. Adv)*(Mech. Adv)] (Eqn 
            3)
             Mechanical Advantage is pure geometry. If you know either the 
            Spring stiffness or the Mech Adv then you can calculate the other 
            one. Later on if you're just changing springs and not geometry use 
            Eqn 3 to get the new wheel rate. I'm not sure how to get mechanical 
            advantage for the rear leaf springs, but I think for the spring's 
            acting distance it's the center of the differential to the outer end 
            of the leaf. And for the wheel distance it's from the center of the 
            differential to the vertical line through the tire contact patch. 
            The measurements are all made horizontally between the appropriate 
            vertical places.
             I think for the rear's the Mech. advantage should be a number 
            like 2, whereas for the front it might be something like 1.75. I 
            haven't measured mine yet.
             To look at the Pitching motion you need to consider ONE speed and 
            the wheelbase. Basically you calculate the the time for one full 
            cycle of motion of the front and one cycle of the rear. You want the 
            front period GREATER than the rear period by the time it takes your 
            car to travel it's wheelbase length at the tuned Car Speed. Or 
            conversely you want the rear period shorter than the front by the 
            wheelbase travel time.
             Time to travel wheelbase = .0568 * Wheelbase / (Car Speed) (Eqn 
            4) Where Time is in seconds, speed is in MPH and wheelbase in 
            inches.
             Period Rear = period Front - Time to travel Wheelbase (Eqn 5)
             Frequency = 1/Period and Period = 1/Frequency (Eqn 6)
             OK, with this one can calulate period & frequencies 
            considering the geometry of the car for the existing springs. How do 
            you determine which springs to change to? Depends of course on what 
            you're trying to do. The big variable here is the Natural Frequency 
            (low=soft, high=stiff). Say you want to stiffen the car and have new 
            front springs, but you're trying to decide which rear ones to go 
for:
             1. Calculate what you have for the period in the front (Eqns 1 - 
            3 with front numbers).  2. Add the time to travel wheelbase for 
            the speed you're tuning for (track lap speed or cruising speed 
            whatever's appropriate) and get the Rear Period (Eqn 5) 3. Get 
            rear frequency (Eqn 6) 4. Back out Rear Spring stiffnes (Eqn 1-3 
            with rear numbers)
             I wonder what the numbers are for my car.... Anyone know theirs? 
            We've already got some spring stiffness numbers posted in the 
            Vettebrakes leaf spring post... Guess it's time for some applied 
            research for me.  
             ------------------ ~Juliet ...overlooking Mill Creek on the 
            Chesapeake Bay... Loaded Bridgehampton Blue on Blue '70 350/300Hp 
            TH400 with a White Ragtop
   
             [This message has been edited by Juliet Page (edited 
            01-15-2000).]  
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          gq82 Senior Member
    
            Posts: 390 From: Northern N.J. Registered: Sep 1999  
             | 
            posted 
            01-15-2000 02:53 PM                     
             
            Oh brother, and lets see E=MC2 
            and has anyone calculated pie lately? Your back to 
            silly. ------------------ 82 Collector Edition Woodcliff 
            Lake N.J.
   
            [This message has been edited by gq82 (edited 
            01-15-2000).]  
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          geeeyejo Senior Member
    
            Posts: 291 From: Staten Island, NY, USA Registered: Jul 
            1999   | 
            posted 
            01-15-2000 03:30 PM                     
             
            Juliet, I think you have been 
            watching too many Star Trek reruns! Thats some pretty heavy 
            sh-t! I started college planning on being an engineer, first year 
            of calculus took care of that! Damn, getting flash backs... better 
            sit down... Later! STW!
            ------------------ geeeyejo Red 1974 4 spd l48 
            coupe Rebuilt #'s matching drivetrain Staten Island NY Save 
            The Wave! Visit: 
            [URL=http://geeeyejo.homepage.com/index.html [img]http://geeeyejo.homepage.com/my74vette.jpg[/img]
             
  
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          70L46 Senior Member Cruise-In I Veteran  Cruise-In II Veteran
      
            Posts: 1041 From: Eastpointe MI USA Registered: Jun 
            99   | 
            posted 
            01-15-2000 04:35 PM                     
             
            Wow, I'm gettin' turned on  
            I always thought it was simply The wheels on the bus go 'round 
            and 'round  
             Good luck with the research project!
             ------------------ Bill Eastpointe, MI 1970 L46 Cortez 
            Silver Convertible www.ameritech.net/users/whardy/billscar.htm 
             
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          flynhi Senior Member
     
            Posts: 792 From: Austin, TX Registered: Aug 2000   | 
            posted 
            01-15-2000 05:09 PM                     
             
            This is fascinatin' stuff. Do I 
            understand that frequency is a function of wheel/tire weight and 
            that consequently spring rates and front/rear spring ratios will 
            vary with wheel/tire weight? If true, the 8 lb per wheel 
            difference between rallys and alum wheels and the 12 lb per wheel 
            difference between rallys and custom wheel covers (69-72) will make 
            a significant difference. Also, I think the original wide ovals on 
            68-72 were considerably lighter than current radials.  Thanks for 
            starting an interesting thread. Please continue as you do your 
            measurements. Will  71 350 Conv 
            IP: 
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          Juliet Page unregistered  | 
            posted 
            01-15-2000 06:59 PM                 
             
            Flynhi, 
            The sprung weight per wheel is the weight distribution of the 
            entire car. If you sat each of the tires of the car on 4 Jumbo 
            bathroom scales, the sprung weight is what each would read. Yes, the 
            tire & wheel weight will enter into the sprung weight, but it's 
            a secondary effect.
             The equations posted above from Puhn's book consider simple 
            spring geometry and linear spring constants. In reality the natural 
            frequency of the wheel is affected by the sprung to unsprung weight 
            ratio. The simplified equations posted above assume in effect zero 
            wheel weight and are neglecting any inertial effects of the wheel on 
            the spring system. In reality this will have a real effect on the 
            natural frequency, even if a minor effect on the unsprung weight. 
            The bigger impact will be on the overall vehicle dynamics and the 
            system damping ratios. I don't think that I'm going to get into 
            vehicle dynamics here, it's a world unto it's own... A good 
            reference book for this stuff is Competition Car Suspension by 
            Staniforth. ~Juliet 
             [This message has been edited by Juliet Page (edited 
            01-15-2000).]  
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          ddecart Senior Member
       
            Posts: 3481 From: Howell, MI Registered: Aug 1999   | 
            posted 
            01-15-2000 11:15 PM                     
             
            Thanks Juliet. I got a kick out 
            of that. You put the screwdriver down long enough to do some in 
            depth reading, I see. I don't have the book, but I know of it.
            Its so much easier to put a car on a $1 million kinematic and 
            compliance machine and have the numbers spit out for you   
            Unfortunately, I don't yet have one in my garage.
             To corect one thing you said, Juliet, the sprung weight is notthe 
            weight a (large) bathroom scale would read if placed under each 
            wheel. That is the corner weight. The SPRUNG weight is that MINUS 
            the weight that's unsprung. What's unsprung? Well, that is the 
            wheel, tire, brake rotor, caliper assembly, etc... But what about 
            the conrtol arms, you say? Well, in that case, 1/2 of the weight of 
            the control arm is sprung and 1/2 is unsprung. Unfortunately, adding 
            up all of those weights isn't the easiest thing to do if you're 
            browsing through a catalog and you want to buy new springs.
             The linkage ratio, or the inverse of mechanical advantage, is 
            somewhere in the range of 60-80% I believe. That means that the 
            spring is placed 60-80% of the way out from the lower control arm 
            bushings (for the front). So in terms of mechanicaladvantage, this 
            would be in the general range Juliet specified.
             On Natural Frequency, the equation for the nat. freq. is correct 
            relative to the static deflection of the spring. however, you cannot 
            measure the static deflection by jacking up your car. Springs are 
            pre-loaded, so there is always load on them. That's why you need to 
            use a spring compressor to remove them. It sure would be nice if 
            they were completely unloaded. Safer too. But that's not possible 
            considering that its necessary to have a spring that doesn't fall 
            out of place when the suspension drops, and the static deflections 
            are so high that the suspension travel would have to be HUGE to 
            accomplish that.
             To clarify the different rates front to rear and the piocth 
            balancing stuff, think of it this way. if you hit a bump with the 
            front and then with the rear a short time later, the front will be 
            coming back down when the rear is starting to go up. So the ends are 
            going in opposite directions. This is rather unpleasant. To balance 
            that out, you want to make the rear stiffer, so it bounces faster. 
            Done correctly, it will essentially catch up with the front 
            susspension, and the car will bounce up and down and not pitch fore 
            and aft. A general rule of thumb, developed by Maurice Olley-the 
            father of modern vehicle dynamics, is that the ride frequency for 
            the rear of the car should be 10-20% higher than the front 
            suspension.
             Will: The frequency of a first order linear system is freq= 
            sqrt(k/m) where k is the spring rate and m is the mass. So yes, a 
            lower mass is effectively the same as a stiffer spring.
             BUT!
             The numbers that you mentioned for the wheel and tire weights are 
            UNSPRUNG. "Yeah, so?" The unsprung mass does not figure into the 
            ride rates and ride frequencies. It does factor into the wheelhop 
            frequencies AND lower unsprung mass is better for ride.
             geeeyego: It only gets more fun after Calculus!!  
             Thanks for the great thread, Juliet!
             ------------------ Dave White '69 Stingray 
            Coupe Brighton, MI AIM: Sxty9Vtte "Indecision may or may 
            not be my problem"
             
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          Juliet Page unregistered  | 
            posted 
            01-16-2000 10:30 AM                 
             
            Dave you made some good points. 
            Thanks for the correction on the corner vs. unsprung weights. I 
            suppose much of this really depends on how indepth a method one 
            want's to apply. I'll disagree with you on the issue of pretensioned 
            springs negating the jack the car up method. The intent of that is 
            to determine the spring stiffness. As long as it's in the linear 
            range of stiffness I *think* that method will apply. In a rigorous 
            sense one should account for the weight of the wheel, brakes etc. I 
            suppose one could get out spring stiffness by putting a scale 
            between a jack and the wheelhub and jacking it up and then applying 
            a finite deflection and remeasuring force and distance. The intent 
            is to get Force and displacement and use that to back out the spring 
            stiffness. A preload shouldn't affect this as long as the spring is 
            still in the linear range. BTW, they don't preload the rear leaf 
            springs do they? ~Juliet 
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          flynhi Senior Member
     
            Posts: 792 From: Austin, TX Registered: Aug 2000   | 
            posted 
            01-16-2000 11:40 AM                     
             
            Thanks for this thread. Now for 
            the hard part - digestion and application.... Regards,Will 71 
            350 Conv 
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          Juliet Page unregistered  | 
            posted 
            01-16-2000 12:40 PM                 
             
            Will, the hard part is getting 
            out the ruler & scales & jacks and going out into the garage 
            and measuring the stuff! ~Juliet 
            IP: 
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          florida_vette Senior Member
      
            Posts: 1364 From:  Registered: Nov 1999   | 
            posted 
            01-16-2000 12:50 PM                 
             
            springs are modeled after this 
            equation
             e^(jwt) * cos (wt + bt)
            
  which is a decreasing sinusoidal wave within the limits of 
            the E function..
            
 where w=angular freq t= time bt=phase angle
             ------------------ 76 daily driver email: dreksler@ufl.edu  web: http://grove.ufl.edu/~dreksler
   
             [This message has been edited by florida_vette (edited 
            01-16-2000).]  
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          ddecart Senior Member
       
            Posts: 3481 From: Howell, MI Registered: Aug 1999   | 
            posted 
            01-16-2000 02:15 PM                     
             
            Juliet: Yes and no.   The 
            natural frequency for a linear first order spring-mass system can be 
            determined directly from the static deflection, as you mentioned. 
            But to know the static deflection, you need to know the length of 
            the spring when it is completely unloaded. Actually, this might be 
            one of the easier things to determine, especially if you have 
            purchased springs and can measure the length of them before and 
            after you install them.
            As far as determining the spring rate, the 'bathroom scale' 
            method would work. The tire also has a spring rate that needs to be 
            taken into consideration, bt that spring rate is much stiffer and 
            can probably be neglected.
             You hit the nail on the head with the comment about depending on 
            how in-depth you want to get. One of these days I need to find or 
            make a suspension model for a C3. if and when I do, I'll be sure to 
            let everyone know what the basics are.
             The rear leaf springs may or may not be preloaded. I have a VB 
            glass springon mine and the preload on it determines the rear ride 
            height. I'm not sure about the stock spring.
             For those who are interested in reading more about the topic, I 
            can recommend some decent Vehicle Dynamics books: 
             1)"Fundamentals of Vehicle Dynamics" by T. Gillespie. Tom is a 
            professor of Mechanical Engineering at University of Michigan. His 
            book is used at several universities in vehicle dynamics classes.
             2) "Theory of Ground Vehicles" by Wong. Another book that's 
            frequently used as a textbook. This book is used in a Graduate-level 
            course at UofM. It contains more in depth theory than Gillespie's 
            book.
             3) "Race Car Vehicle Dynamics" by Milliken and Milliken. Don't 
            let the title fool you. Aside from the race-car specific 
            aerodynamics, most all of the info applies equally to any car. (I 
            have an extra copy I'd be willing to sell if anyone is interested)
             The book that Juliet mentioned and others like it, geared toward 
            the weekend racer, are also good sources.
             ------------------ Dave White '69 Stingray 
            Coupe Brighton, MI AIM: Sxty9Vtte "Indecision may or may 
            not be my problem"
             
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          Robert Holtman Senior Member
      
            Posts: 1506 From: Corning, CA, USA Registered: Jun 
            99   | 
            posted 
            01-16-2000 08:27 PM                     
             
            Ummm, the springy things 'ur fer 
            da holez in der roads.
            ------------------ BBBBob  
            IP: 
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